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Conveyor Belt Rip Detection

  • US8069975B2 Conveyor belt rip detection system

    US8069975B2 Conveyor belt rip detection system

    A single RFID chip is installed in the belt to identify a start position, a proximity sensor on the pulley is used to record the distance and a mechanical system is used to measure the belt width as it travels past a fixed point on the conveyor. 9 Rip Detection Based on Belt Width. Download pdf. Download pdf..The present invention provides a conveyor belt rip detection system with belts having rip detection inserts that can be more easily integrated into conveyor belts at low cost. These rip detection inserts do not adversely affect the durability of the conveyor belt and can be easily replaced in the event of belt damage. This rip detection system also provides a highly reliable early image of ....2. The ow diagram of conveyor belt longitudinal rip detection. belt conveyor belt, we use two pairs of CMOS cameras and laser soures. The conveyor belt images which contained the laser stripe are captured by cameras. And the embedded processing terminals are used to collect, process and analyze the conveyor belt images.

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  • Belt Rip Detection Conveyor Belting

    Belt Rip Detection Conveyor Belting

    Longitudinal Rip Detection Belt Splice Monitoring 14 15 APPLICATION FIELD CONTI MultiProtect is utilized by mining and industrial steel cord belt customers to minimize the damage associated with longitudinal rips. By stopping the conveyor belt upon detection of a longitudinal rip event, the system limits the damage associated with these ....The Belt Rip Detection System BRS2 has been developed to help increase the productivity of conveyor belts by detecting belt rips as soon and as reliably as possible. It increases the productivity of conveyors through the immediate detection of belt rips at noticeable, monitored points. Upon detection, the drives are turned off immediately in ....Since conveyor belts are the lifeline of mining operations, Rampart has developed systems for monitoring steel cord conveyor belting, for detecting conveyor belt splice elongation, for monitoring conveyor belt cover wear and for conveyor belt rip detection.

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  • EP1419982A2 Conveyor belt with a rip detection sensor

    EP1419982A2 Conveyor belt with a rip detection sensor

    Related Equipment Rip Sensor System - Intelligent Split Detection System - Operating Principle. Electromagnetic induction method. Transmitter and receiver sensors detect whether loop coils embedded in the bottom cover rubber of the conveyor belt have been cut..Referring to FIG. 2, one conveyor belt rip detection system 30 embodiment of the present invention is illustrated. The system includes a conveyor belt 32 moveable in the direction indicated at 34 in the manner described above. The motor, motor controller, and roller drive system not shown are as shown in US-A- 6,352,149..This online rip detection system is able to continuously monitor surface status of carry side bottom of a conveyor belt while it is running. A longitudinal tear is identified as soon as it occurs and forces a stop to the belt to prevent further damage, at the same time, an alarm is sent out onsite. The product relies on the triangulation ...

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  • Belt rip and tear detection for conveyors EE Publishers

    Belt rip and tear detection for conveyors EE Publishers

    The world leader in complete condition monitoring and high-end rip detection. A permanently-installed conveyor diagnostics tool designed for the analysis of splice condition, cord damage, and cord corrosion without the need to stop production on a steel cord conveyor system. The interface allows for belt positioning and auto stoppages at any ....miscetde5182863, title Ultrasound unit detects conveyor belt rips author Cunningham, J abstractNote This paper describes the development of a system for the detection of conveyor belt rips. The detector has been developed in Australia. The present range of belt rip detectors are described. The new system works on the basis of passing ultrasound across the belt from one edge to ....The Inelco International Conveyor Belt Rip Detection Unit is manufactured to detect belt rips on Conveyor belts. The BRC is supplied with a complete installation kit, including BRC1, 2m chain, D shackles, 2m Cable, wired to tripping Contacts. As an optional extra, our mounting brackets can be ordered for ease of installation. Downloads BRC1 ...

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  • A novel imagebased method for conveyor belt rip detection

    A novel imagebased method for conveyor belt rip detection

    Current product offerings for rip detection of conveyor belts use copper wire loops or antenna that when being cut or torn, would send a signal to stop the conveyor belt and prevent a further rip. These old analog systems have no intelligence and are prone to broken loops..EMSYS - Belt Asset Management Solutions. In 2017 Almex group acquired EMSYS of Marl Germany. The company had a 20-year history of innovating in electrical and mechanical solutions for conveyor belt problems with a focus on conveyor belt rip detection and material monitoring with sensors, scales and debris conveyors..This belt rip detection system is used to detect longitudinal rips on steel cable and fibre conveyor belts, says chief sales officer, Johann Smit. The BRS-2 uses real-time loop diagnostics to continuously monitor the status of the belt and in the event of a rip stops the belt drives, which reduces any further damage and minimises ...

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  • Belt Rip Detection with Tube Conveyor Belts

    Belt Rip Detection with Tube Conveyor Belts

    A conveyor belt may be damaged by sharp-edged stones or materials, or it may become worn out during operation. Such damage must be detected and the conveyor belt deactivated. The new belt rip and tear detection system from Ifm Electronic is used to detect belt damage reliably . Contact Ifm Electronic, Tel 012 450-0400, info.zaifm.com.This on-line detection method and system can effectively resolve the problem of conveyor belt longitudinal rip detection, and can be used during production hours with a full conveyor load..Aug 08, 2013 Abstract Conveyor belts of all types are prone to rips from impact by sharp objects in the flow path, which can lead to expensive belt failure. In this paper, we present a novel method for detecting conveyor belt rips. In contrast to previous work on conveyor belt rip detection, the proposed method has a built-in realfalse rip classification mechanism, which we believe will serve as a quite ...

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  • Bulldog Conveyor Belt Alignment amp Rip Detection Switch 4B

    Bulldog Conveyor Belt Alignment amp Rip Detection Switch 4B

    Belt Rip Detection Type BPS-A1 The BPS-A1 control was speci cally developed for use in rough areas such as mining. This is a fully automated computer-supported belt rip detection system to monitor for lengthwise rips in steel belt and fabric belt conveyors..Jun 19, 2015 Dear tube conveyor belt experts, the field of conveyor belts is not my home ground, nevertheless i met the following matter For a ST 2500 8T 7S roll-in tube conveyor belt the customer demanded a belt rip detection system, but without giving an explanation why he would like to have that. Commonly it was said from outside source, that for this ST - belt with textile amp steel cord cross ....The Bulldog alignment and rip detection switch is an electro-mechanical system designed to detect dangerous misalignment of the conveyor and also detection of belt tear damage. The switch will detect horizontal misalignment of belts when contact is made with the roller, the roller arm will be forced to pivot by the belt activating a switch at ...

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  • PDF Solutions for Detecting Rips in Conveyor Belts

    PDF Solutions for Detecting Rips in Conveyor Belts

    Mar 29, 2021 Subsequent to a decree of May 2013, according to which main steel cord conveyor belts have to be equipped with a belt and splice health monitoring device, a further tightening is coming into force As of October 2016, all belt conveyors must be equipped with a rip detection device. China is by far the worlds largest consumer of conveyor belts..Rip Ranger Rip Ranger Conveyor Belt Rip Detection The longitudinal ripping of conveyor belts is certainly not new. Such failures can occur with a fairly routine frequency. Historical references to catastrophic instances of belt ripping are well documented and remembered. One of the major risks for long custom-made belts eg Drift and Overland belts has.Belt Tear Detection SwitchRip Detector. Belt Tear Detector is a device to detect the tear of the rubber belt. It is installed under the conveyor belt and close to the non-working surface of the conveyor belt. When the tape is torn, even if there is no leakage of material, the sinking part of the tape will cause the tear detector to send a stop ...

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  • Laserbased rip of conveyor belt

    Laserbased rip of conveyor belt

    it doesnt rely on antenna, it will detect a rip immediately after it begins due to the change in the width of the belt. BELT RIP DETECTION - WSR DETECTS RIP DAMAGE No other rip detection adds the additional benefit of edge damage detection. The WSR compares the conveyor belt to stored data and measurable wear is detected and transmitted.Current product offerings for rip detection of conveyor belts use copper wire loops or antenna that when being cut or torn, would send a signal to stop the conveyor belt and prevent a further rip. These old analog systems have no intelligence and are prone to broken loops. The EMSYS LSRS is an intelligent RFID-based SmartWire rip detection.This implies that should there be a belt rip, damage would be significant, and potential losses crippling. The mine identified this risk and approached Rema Tip Top to install and re-commission a reliable rip detection system to protect the conveyor, thereby limiting potential losses should a belt rip occur. Intact

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  • CONVEYOR BELT RIP DETECTOR SNYDER F US

    CONVEYOR BELT RIP DETECTOR SNYDER F US

    The smart longitudinal rip detection system based on laser amp imaging technology 2013 The elevator steel belt online inspection system new magnetic flux technology 2016 The conveyor belt thickness online testing system 2017 The real-time conveyor belt material recognition system 2018.Related Equipment Rip Sensor System Intelligent Split Detection System Operating Principle. Electromagnetic induction method. Transmitter and receiver sensors detect whether loop coils embedded in the bottom cover rubber of the conveyor belt have been cut..Alignment amp Rip Detection APPLICATION The Bulldog alignment and rip detection switch is an electro-mechanical system designed to detect dangerous misalignment of the conveyor and also detection of belt tear damage. METHOD OF OPERATION. The switch will detect horizontal misalignment of belts when contact is made with the roller, the roller arm will

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  • Conveyor Belt Rip Switches Call Now Power Control Products

    Conveyor Belt Rip Switches Call Now Power Control Products

    For reliable belt rip and tear detection. Protection of the conveyor system against damage or destruction. Complete system consisting of sensor, chain and mounting accessories. Easy, quick and inexpensive mounting. Robust design for use in harsh industrial environments..The Carry Back 2000 system providing protection for pulley surfaces and an alternative method of belt rip detection. Conveyor idler alignment tools and services. The CPC Asset Management conveyor idler alignment tool is a quick to set up, easy to use system that will quickly identify any misalignment of idler frames that may be leading to ....The Belt Rip Detection System uses the latest RFID technology. By using our new RFID antennas we are able to offer protection to all types of conveyor belts ie. steel- cord, plied belting and PVC belts. With the RFID antenna costing a fraction of conventional antenna sensor loops we are able to offer our clients significant savings.

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  • Belt Longitudinal Rip Detection System

    Belt Longitudinal Rip Detection System

    The conveyor belt rip detector defined in claim 1, wherein said source of oscillatory electrical energy emits a signal having a frequency in the range 100-500 KHz. 5. The conveyor belt rip detector defined in claim 3, wherein 6. The conveyor belt rip detector defined in claim 5, further comprising alarm means receiving the outputs respectively ....A conveyor belt intelligent sensor system is shown in figure 2. The system includes a conveyor belt having three embedded slave sensors spaced along the belt and a master intelligent sensor .The master intelligent sensor functions detects and process namely a rip or tear in the belt ,speed of the.CONVEYOR BELT RIP OR TEAR SWITCH. STR-P Safe-T-Rip. Rip Switch High Impact UV Stabilised PBTPC body. 316 Stainless Steel rods and screws. IP67 protection. STR-P Brochure STR-P Installation, Wiring, Warranty, Test and Maintenance Brochure . STR-SSB Safe-T-Rip.

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